Sensors and SemiconductorsCalvary Automation is a world leader in the design, fabrication, and installation of Sensor Assembly Systems. Calvary has designed, fabricated, and installed assembly systems for manufacturing over 75 different sensors. These systems range from sophisticated fully automated systems with part tracing capabilities to fully error-proofed bench top manual assembly stations. Each machined is custom designed, using a variety of Calvary’s pre-engineered sub assembly standards, to specifically meet our Customer’s stringent requirements.
Calvary’s vast array of sensor assembly solutions provide our customers a cost and time competitive advantage by offering a combination of design standards and scalable solutions to meet the ever increasing demands placed on them by their customers.
Calvary’s sensor assembly systems have been delivered and installed all over the world.
By listening to our Customer’s requirements and needs Calvary can call on our extensive sensor assembly process experience to offer the most cost effective, reliable solutions. Some of Calvary’s process expertise is listed below:
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Hall device lead forming and cutting
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Vision Inspection
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Selective Soldering
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Wave soldering
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High frequency welding
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Compaction welding
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Single and multiple part dispensing
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Ultra-Violet (U.V.) and Convection Curing
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Laser Marking (2D Matrix, Human Readable)
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Laser Welding
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Ultrasonic Welding
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Fastening
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Vision Inspection
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Inline Testing
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Final Performance Testing
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Leak Testing
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Heat Staking and Thermal Fastening
Our experience in sensor assembly automation allows us to work with our customers throughout the design phase to insure parts are designed to be consistently and reliably assembled throughout the life of the product. Calvary can also take an active role during the PFMEA to uncover and address any potential process problems
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