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Web Handling

Calvary is emerging as a leading supplier of custom turn-key web handling process solutions. By combining proven web handling methodologies and technology with our vast experience of integrating sophisticated processes, Calvary can design the most economical and reliable solutions for our customers’ demanding needs.

Calvary’s use of proven modular web handling building blocks that allows us to create the best custom solution for each customer’s unique application while minimizing the uncertainties and problems traditionally associated with custom solutions. These building blocks include: Edge Guidance, Tension Control using either velocity or torque control, Zero Tension Webs, Accumulation Assemblies, Turn Bars, Sheeters, Nip Assemblies with precision tracking adjustment and Auto Tracking Assemblies.

Calvary uses a refined documented Project Management Process to keep each custom system on time and on budget. Calvary’s engineers, with an average of over 20 years of automation experience, work with our customer’s project team throughout the course of the project to make sure the equipment will meet or exceed the machine specifications.

Click Pictures to Enlarge 
  • Multiple web individual tension control, zero tension (left)
  • Rewind stands with tension control (top Right)
  • Tension Control with adjustable stage control (bottom right)

  • Precision Servo Feeding of a Thin Film polypropylene coated material using
    automatic payout with a loop sensor.

  • Vacuum box for tension control available as an option

  • Tension feedback, edge guide & tracking adjustments (left)

  • Tension feedback (top right)

  • Edge guide control (bottom right)

  • Main operator tension control screen (left)

  • Tension control (right)


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 Calvary Automation Systems · 855 Publishers Parkway. · Webster, NY 14580 · Tel:585-347-6127 · Fax:585-347-6125 ·